Custom Hydraulic System Integrations & Engineering
Struggling with your hydraulic application? The quality of hydraulic systems, which could include power units, electronic controls, manifold assemblies, lubrication systems, and other components directly impact system performance.
Our systems designers have over 100 years of experience in the design and application of fluid power products. Every year, we design and build over 1000 custom hydraulic systems for mobile and industrial OEM applications. Our designers can also design custom manifold assemblies and lubrication systems to improve mechanical efficiency and minimize downtime.
As an ISO 9001:2015 certified company, you can trust that everything is built to high-quality standards through every production stage, from design to final test.
Specializing in the design and fabrication of custom hydraulic systems, manifolds and automatic lubrication systems.
Custom Hydraulic Control Systems & Power Units
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From simple hydraulic power units to highly sophisticated state-of-the-art electronic control systems, we design and build custom solutions to meet your specific requirements. After discussing your application, we work with you to develop a hydraulic system using the latest and most advanced technology on the market.
Hydraulic systems are designed, engineered, and built for your application and in configurations to fit your available space. Request a system without integration capabilities, or we can integrate the system with controls via hardwire, field bus network protocols or wireless.
From our controls developers to our system design specialists, we utilize a truly integrated systems approach to develop a solution that exceeds your requirements and meets the demands of tighter emission and safety regulations.
Design options and capabilities include but are not limited to:
- Standard or designed to customer specifications. AutoCAD and Solidworks for schematics, 3D modeling, circuitry and routing.
- Standard JIC, vertical, “L” shaped and custom-designed reservoirs.
- AC and DC electric motors.
- Gasoline and diesel-driven units.
- Electrical controls installed and wired.
- Test stations and complete test stands.
- All units tested in-house.
- On-site installation and start-up assistance available.
Custom Hydraulic Manifold & Valve Design
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Custom integrated hydraulic circuits can range from simple assemblies with several cartridges to highly complex circuits with multiple cartridges and advanced controls.
You can achieve performance similar to a stack valve assembly with these options. Integrated circuits could also contain mobile or industrial-style directional control valve sections, pressure filtration solutions, and electronic control feedback devices. All units are quality-tested at our facility:
- Proprietary, computer-aided designs made to machine specifications
- Pressure up to 5000 PSI
- Flow-individual cartridges up to 750 GPM
- Aluminum, steel, or ductile iron bar stock. Castings for large quantities
- Screw-in or DIN-style slip cartridges
- ISO/NFPA subplate-mounted and manifold-mounted valves
Custom Automatic Lubrication Systems
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Studies show that more than 50% of bearing failures are the result of improper lubrication. Protect your equipment with a system designed to deliver consistent, accurate, and proper amounts of lubrication.
Bearing failures cause numerous issues that affect productivity and operational efficiency:
- Cost of new bearings
- Loss of product due to downtime
- Labor costs for repair
- Cost of rental equipment
- Safety risks when repairing
- Missed customer deliveries
Prevent these issues and more. Automatic lubrication systems provide a number of benefits:
- Consistent and accurate delivery of proper amounts of lubrication
- Bearing joints are continuously replenished, sealing out external contamination
- Lubrication is delivered clean, without forcing contamination through a zerk
- Increased “up-time”. Equipment doesn’t need to shut down for lubrication
- Extended life. Proper lubrication increases component life by up to 4 times
- Reduced employee safety risks during manual lubrication
- Increased production equals increased profits
